Occasionally I take classes at the local art center. One assignment was to make something out of metal that would make noise. It didn't necessarily have to be jewelry, so I decided to try my hand at forming a small bell out of a sheet of copper. First we had to make a model out of Bristol board. (Remember you can click on any outlined photo for a close up.)
Never having used stakes before, I wasn't quite sure what shape I'd be able to end up with, plus it was rather difficult to make a bell shape out of flat, thick paper, so I made a few. All cuts, flaps and holes were for shaping the paper, not intended as a design element for the actual bell. If all goes well, the finished bell will look like the model on the left.
Some of my classmates really liked the holes in the top of the Bristol board model. Although I feared they would easily get misshapen during the forming process, I went ahead and made them. The copper disc is 4 1/2 inches in diameter.
Forming is a slow process, requiring a lot of annealing, a lot of air cooling, and a lot of hammering. During the first day I worked on it, I didn't anneal enough, and often overheated the piece. Each "day" is either three or four hours, but of course there are other things happening during that time period. Equipment is shared, and I work on other things while I wait.
On day two, I annealed more often, although still occasionally overheated.

There is a bit more shape to the disc, although still not a lot. As you can see, the holes are starting to get misshapen, even though I haven't been whacking on them directly. Just goes to show how the metal moves.
Here's the bell after the third day:

Since the forming process is so slow, I'm glad I decided to take photographs so I can prove that I'm making progress. The diameter of the bell is now 4 inches. The current theory about why the holes are getting misshapen is that I've been overheating the metal. So now, instead of placing the bell bowl side up on top of a fire brick, I push it into the fire pebbles and fill it with a few more, protecting the holes and annealing the rest. I've been annealing more often, trying to avoid breaking those small strips. Keep your fingers crossed. The close up of the holes shows where one strip is getting close to breaking; it also shows that I cut out those holes slightly off the center punch mark.
Fourth day:

Slow but steady progress. Class is over soon, so I'm not sure how close to a bell shape I'll actually get, but it makes a pretty good bowl right now. Well, except for those holes. One of the strips broke, it's at about 2 o'clock in the picture. I haven't decided what to do about it yet, although soldering something to the inside to patch it up a bit is an option. It'll depend a bit on time. The diameter isn't consistent (oops) but most measurements are about 3 3/4 inches.
Fifth day:

The diameter still isn't consistent, but several measurements of the diameter are 3 5/8 inches. (Checks to make sure 3 3/4 is bigger than 3 5/8.) The photo of the holes isn't great, but I didn't realize that until after day 6. In case you can't tell, two of the strips are now broken. The metal is pretty dirty, since the sink in the studio is broken.
Sixth day:

The diameter of the bell is now 3 1/2 inches. Three of the strips are now broken. I'm not convinced these things are breaking because I'm overheating the metal. The first strip, maybe, but not these other two, since I've been protecting them with the pebbles. I think they're breaking because those holes were too big and too close to the center of the copper disc to take all the stress of forming the bell. If I were to do it again (unlikely in the near future) I might make holes, but if I did I would add them after I formed the bell. I'm pretty sure you could cut holes in the outside edge of the disk before forming, and not have a problem with breaking.
Seventh day - the end - or is it?

This was the last day of class, so there wasn't actually much time to work on projects. I mostly tried to ensure the bell was even, and that no more strips got broken. The diameter remains at 3 1/2 inches. The instructor hinted that the stakes in the classroom might not have been the proper ones for making a bell shape, and that it probably would have been better to cut those holes out after forming the bell. Fine. The next step, to be taken at some time in the unknown future, is to cut some of the center out and patch it, either completely, or keeping part of the holes for decoration. Since that step wasn't going to happen that night, I decided to just even it up, and clean it.
Just look at that shine! In fact, I gave up on getting great photographs, because I couldn't compensate for the utter shininess of the bell. It makes a better bowl right now than it does a bell. I've played with a lot of copper, and I've never created such a brilliant shine before, so I can't say for sure how it turned out this way. But the steps used include: annealing it often and overheating it a fair number of times, and cleaning it after each heating with dish soap and a generic Scotch-Brite type scouring pad. I only put it in the pickle pot (the hot acid bath used to clean fire scale off annealed and soldered metal) once, at the end of the entire process. Then I scrubbed it thoroughly with soap and pad two or three times, it needed a lot of scrubbing.
I want to "finish" it sometime, but I still haven't decided what to do.